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Stainless Steel Screen Composite Screen Mesh

Wave-shaped Composite Vibrating Screen Mesh

Wave-shaped Composite Vibrating Screen Mesh adopts corrugated wave structure combined with rubber composite frame Its undulating surface increases screening area and effectively reduces material blinding and pegging With excellent vibration resistance and long service life, it is widely used for dry and wet grading in mining, quarry, coal washing and aggregate processing

2024-11-28 17:02:41
Custom Manufacturing
ISO 9001 Certified
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Wave-shaped Composite Vibrating Screen Mesh

Product Overview

The unique wave-shaped three-dimensional structure effectively enhances the rigidity and overall strength of the screen mesh, extending its service life by 2-3 times compared to flat composite screen mesh. It effectively disperses the high-frequency vibration stress and material impact force generated during the screening process, significantly reducing metal fatigue.

Enhanced resistance to deformation under material impact ensures sustained screening accuracy. Increased effective screening area enables processing of larger volumes of drilling fluid, thereby improving the overall efficiency of the solids control system.

Wave-shaped Composite Vibrating Screen Mesh is a new type of composite screening media with wave-shaped corrugated wire mesh and vulcanized rubber frame. Different from ordinary flat screen mesh, the special wavy structure expands the effective screening area. The material bounces on the undulating surface, which reduces the chance of particles sticking and blocking the apertures, greatly improving screening efficiency especially for sticky and fine materials.

The screen body is made of high tensile steel wire, and the edge is integrally compounded with rubber. This design absorbs vibration impact, avoids edge tearing and wire breakage, lowers working noise and extends service life. The integrated rubber frame makes tensioning and installation faster. Available in multiple aperture sizes and wave heights, this wave composite screen mesh can be customized to match various vibrating screen decks. It is widely applied for fine and medium grading, dewatering and desliming in mining, quarry aggregate, coal preparation and construction material screening.

Key Features

Wave-shaped Corrugated Structure
Enlarges effective screening area and promotes material jumping.
Excellent Anti-Blinding Performance
Reduces particle pegging on mesh surface for sticky materials.
Steel-Rubber Composite Frame
Prevents edge tearing, absorbs vibration and reduces noise.
High Tensile Steel Wire
Stable aperture, high screening precision and strong wear resistance.
Easy Tensioning & Installation
Integrated rubber border for fast mounting on vibrating screens.
Wide Application Range
Suitable for dry & wet grading, dewatering and desliming operations.

Technical Specifications

Common mesh size rangeSize (mm)
20 – 325697*1053
20 – 325697*1050
20 – 325700*1165
ItemTechnical Specifications
MaterialWave-shaped high tensile steel wire mesh + vulcanized rubber frame
Wire Material OptionHigh carbon steel / stainless steel wire
Aperture Range0.5mm – 20mm (square / rectangular holes available)
Wire Diameter0.3mm – 3.0mm
Wave HeightCustom wave height according to screening requirements
Frame FeatureIntegrated rubber wrapped metal edge, anti-tearing
Core AdvantageLarger screening area, anti-blinding, high screening efficiency
Working Temperature-20℃ to +120℃
ApplicationMining, quarry aggregate, coal washing, fine grading and dewatering
Custom ServiceCustom aperture, wire diameter, wave height and panel dimension

Stainless Steel Screen Composite Screen Mesh

Specifically designed for solid-liquid separation in oil drilling fluid applications, this multi-layer functional filter mesh is composed of stainless steel wire mesh of different mesh sizes through a special composite process, typically comprising a support layer, a filtration layer, and a protective layer.

  • Support Layer: Constructed from high-stiffness stainless steel wire mesh, ensuring structural stability under high-frequency vibration (1,500–3,000 times per minute) and high-pressure drilling fluid impact.
  • Filter Layer: Formed through precision weaving to achieve uniform pore sizes (20–300 mesh options), precisely intercepting rock debris particles ranging from 0.075 to 1.2 mm in drilling fluid.
  • Protective Layer: Constructed from acid- and alkali-resistant stainless steel material to withstand corrosion from corrosive media such as hydrogen sulfide and chloride ions in drilling fluid, thereby extending service life.

Stainless steel composite mesh features a gradient pore size design for graded filtration, with the upper layer intercepting large particles to prevent blockages and the lower layer providing fine filtration to enhance separation efficiency. Additionally, the composite manufacturing process ensures the surface flatness deviation is controlled within 0.5 mm/m, ensuring tight adhesion to the vibrating screen frame and minimizing secondary wear caused by resonance.

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