Xinkaiyuan Crushed Stones

Xinkaiyuan Crushed Stones

Cliente: Huzhou Xinkaiyuan Crushed Stones Co , Ltd Máquina cribadora: Criba horizontal 2560 de marca asutralianaMate


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  • Customer: Huzhou Xinkaiyuan Crushed Stones Co., Ltd.
  • Screening machine: Australian brand 2560 horizontal screen
  • Materials to be screened: rhyolite and andesite, hardness 6
  • Problems: the existing screen mesh opening size is 50mm, apertures are severely blocked, the blockage is over 60%;
  • Solution: giving consideration to the on-site situation, we have modified the aperture size to increase open area without compromising on affecting the service life of the screen, resulting in efficient solving the blinding problem;


How do I choose the right type of screen mesh for my material?

Selection depends on material hardness, moisture content, particle size, and impact force:

  • Wet or sticky materials → Polyurethane mesh (anti-clogging)

  • High abrasion materials → Manganese steel woven mesh or perforated plate

  • High-precision screening → Stainless steel woven mesh

  • Heavy impact materials → Steel-edge PU panels or rubber screen panels

Choosing the correct mesh improves output and reduces downtime.

What is the typical service life of mining screen mesh?

Service life varies with material abrasiveness, vibration frequency, installation tension, and screen type:

  • Polyurethane mesh: 3–12 months

  • Manganese steel mesh: 1–6 months

  • Stainless steel mesh: 2–8 months

  • Rubber panels: 4–12 months

Proper tensioning and selecting the right aperture significantly extend lifespan.

Why does my screen mesh clog, and how can I prevent it?

Clogging occurs due to moisture, irregular particle shapes, or unsuitable aperture designs. Prevention methods:

  • Use self-cleaning screens (wave or harp type)

  • Switch to polyurethane anti-blinding mesh

  • Adjust vibration amplitude and screen angle

  • Pre-screen wet or muddy materials

Anti-clogging solutions greatly improve screening efficiency.

What should I pay attention to when replacing the screen mesh?

Key points during replacement include:

  • Ensuring consistent tension across the entire screen

  • Checking the screen frame for deformation

  • Matching hook types or fastening systems with your screen machine

  • Cleaning the deck to remove remaining material

Proper installation reduces breakage and improves screening accuracy.

How can I improve the overall screening efficiency?

Screening efficiency can be improved by:

  • Choosing the right aperture and mesh material

  • Adjusting vibration frequency and screen inclination

  • Maintaining uniform material feeding

  • Using multi-stage screening designs

  • Performing regular maintenance on screen decks and meshes

Efficiency improvements of 10–30% are commonly achievable.

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